Yes, HID lighting is affected by poor power quality. External occurrences
can cause HID lighting distribution voltage to either interrupt the HID
lamp's arc stream or to sag below the minimum voltage required to sustain
the lamp's arc.
Even minor power disturbances can extinguish HID lamps. For example, a
power interruption of 1/2 cycle (1/120th of a second) or more can cause HID
lamps to extinguish. Furthermore, they won't restart when the power is
reapplied. Besides the obvious safety and liability problems, there's the
major concern for productivity losses, which are estimated at billions of
dollars each year. If you're working with HID systems, you need to account for these operating
characteristics and the effects of voltage sags and power outages.
Lightning and power line problems during storms or accidents can take HID
systems off line. Even automatic fault clearing on utility distribution
lines can result in darkness. Internally, voltage sags can originate from
the normal operation of large electric loads such as motors, compressors,
induction furnaces, and elevators.
The selection of metal-halide (MH) system ballasts influences
susceptibility to voltage sags and the restrike time. (See sidebar).
Constant wattage autotransformer type (CWA).
These ballasts have fairly good regulation, and the lamp wattage will
change only 10% with 10% changes in the input voltage. They can tolerate a
30% voltage sag without extinguishing the lamp. This is the most common
type of ballast used with standard MH lamps. Here, you don't need an
ignitor, since standard MH lamps have starter electrodes. The CWA ballast
transforms to a higher voltage, so you can use lower line voltages
(120VAC). CWA ballasts use a capacitor and have a higher power factor (PF):
greater than 90%.
CWA with ignitor (Super CWA).
This type ballast operates the newer pulse-start MH lamps. These lamps,
which have no starting electrode, require a nominal 4kV (3kV to 5kV) pulse
to start. By separating the starting function in an ignitor and the
operating function to the ballast, the Super CWA provides better lamp
performance. The ballast is no longer required to deliver the high open
circuit voltage needed to start standard MH lamps that contain starting
electrodes. Faster starts (strike) and restarts (restrike) improves lamp
life and lumen maintenance. Strike time is rated at 2 min (compared to 4
min for standard) and there is less time in the dark, with 3 min to 4 min
restrike time (compared to 15 min to 20 min for standard systems).
Reactor ballast.
This type ballast is the simplest and least expensive MH ballast, but lamp
regulation is very poor with variations in line voltage. It's often
referred to as a lag ballast or choke. It's used when the line voltage is
high enough to start the lamp (240VAC or 277VAC). Reactor ballasts normally
have a low PF, but can be corrected to 90% with a capacitor.
Autotransformer (HX) ballast.
This high reactance ballast is the most common type used for low wattage
(less than 100W) MH lamps. In these cases, an ignitor is used. The HX
ballast has a low PF unless a capacitor is used. Like the CWA ballast, this
ballast can transform lower input voltages to a voltage high enough to
start the lamps.
Regulated lag (Reg/Lag) ballast.
These ballasts can tolerate line voltage sags of 50%, without extinguishing
the lamps. You can now use this type ballast to operate specially designed
MH lamps, as well as ordinary high pressure sodium (HPS) lamps. This is a premium ballast, with excellent lamp regulation. For example, a
10% change in line voltage will only change the lamp wattage 4% to 5%.
Here, you need an ignitor. Pulse-start MH lamps operating with this ballast
usually have extended life and higher lumen output.
Linear reactor ballast.
This is the newest ballast for MH lamps. Using a reactor circuitry, which
can reduce the normal ballast losses by 50%, it eliminates the need for
voltagetransformation. Combined with lamps designed to operate with it, the
linear reactor ballast can have system energy savings of 25%, with little
or no light loss. It's designed to operate 150W to 400W pulse-start lamps on an input voltage
of 277VAC. It uses an ignitor to start the lamp. Run up (strike) time is
less (2 min) compared to 4 min with standard systems. Restrike time also is
less: 3 min to 4 min, compared with 15 min to 20 min with standard.
Electronic ballast.
This is an integrated unit that replaces the traditional ballast,
capacitor, and ignitor components of magnetic ballast systems. Electronic
units operate MH lamps at savings up to 30% over conventional magnetic
ballasts. The main advantages of electronic ballasts are:
- The ability to keep the lamp lighted over line voltage fluctuations,
- Lower lumen depreciation and longer lamp life,
- The stability of color and light output, and
- The elimination of flicker.
Most of the electronic MH ballasts are available for the lower wattage
lamps. However, at least one manufacturer has a unit for the ubiquitous
400W MH lamp. This electronic unit, tested by the EPRI Power Electronics
Application Center (PEAC), shows exceptional ride-through capability of 2
1/2 cycles at 0V and low susceptibility to sustained sags up to 25%. EPRI
predicted this ballast should reduce by half the nuisance outages due to
system voltage fluctuations.
There are HPS ballast system alternatives having different voltage sag and
restrike capabilities.
Reactor ballast.
The reactor or lag ballast (which derives from the mercury lamp reactor
ballast) is similar in nature to some used for MH lamps. It's the least
expensive and has the lowest power loss among HPS ballasts. But, it has
very poor lamp regulation.
Lead circuit ballast.
The lead circuit ballast operates with a combination of capacitance and
inductance in series with the lamp. This design differs from the CWA
ballast, which maintains a constant current as the lamp voltage increases.
This keeps the lamp operating wattage within the trapezoidal limits. This
ballast can maintain lamp wattage within the trapezoid for line voltage
variations of 10%. (See sidebar "HPS lamps behave differently throughout
their lives.")
Constant-wattage (Magnetic Regulator) ballast.
This design has a voltage-regulating section that connects to a
current-limiting reactor and a pulse starting circuit. Included is a PF
correction capacitor. This type ballast has good wattage regulation for
changes in line voltage and lamp voltage. It differs from the MH CW
ballast. It is the most expensive HPS ballast and has the highest losses. Here are some products and options you can use to cope with power quality
problems.
- Using a double arc-tube lamp in place of a standard HPS lamp eliminates
the normal long restrike time of HPS systems (time in minutes). Built with
two arc tubes mounted in parallel, this type lamp can relight after a
momentary power interruption or voltage sag. Only one arc tube is lighted
at a time. When power comes back on after an interruption, the second arc
tube lights immediately and produces 3% to 5% of full light output in less
than 2 min.
- A new hot restrike ignitor, available for low-wattage (50W to 150W) HPS
lamps, restarts the lamp even when the lamp has extinguished due to a
voltage dip. But, it will not restrike the lamp if it extinguishes due to
age, preventing lamp cycling. All you have to do is change out the existing
ignitor with the new hot restrike unit.
- Instant restrike and quick restart systems eliminate the delay in
restarting MH lamps after a sag or interruption. They use specially wired
CWA ballasts and high-voltage ignitors that produce a high voltage (8kV to
40kV) to restart special lamps. Instant restrike lamps come back on
immediately after reapplying power. Quick restart lamps take about 1 min.
Good applications are public meeting places such as sports arenas,
coliseums, and convention centers. Correctional facilities and
manufacturing facilities also apply.
Quartz restrike option is another answer. Some lighting loads are dedicated
backup (emergency) lighting systems' circuits. You would arrange these
circuits to transfer to an emergency generator upon loss of power
(automatically or manually). In either case, there is a brief power outage
during the transfer. Any HID lighting on these circuits will take time to
restrike. Except in closed-transition transfer, transferring back to the
normal lighting circuit will extinguish the HID lamps. To provide light during restrike times, you can select HID fixtures with a
quartz restrike control wired into them. The control senses the state of
the HID lamp and energizes a secondary lamp, which is normally a quartz or
incandescent lamp located within the reflector area of the fixture. Some controls are sophisticated and provide desirable features such as hot
start and time delay. The hot start feature activates the auxiliary lamp
only if the HID lamp has been operating and is hot when the power fails.
When power is reapplied, the auxiliary lamp illuminates while the HID lamp
cools then restrikes, at which time the auxiliary lamp is extinguished. The time delay feature keeps the auxiliary lamp on during the HID lamp warm
up period prior to automatically turning off the auxiliary lamp. The quartz
or incandescent lamp operates from a 120VAC supply, which may be a separate
circuit or provided from a 120V tap on the ballast.
Other ride-through options. Ride-through sag correction solutions for an
entire facility are usually for critical applications only. Here, you're
protecting the HID system and the more critical process machinery. These solutions include the dynamic voltage restorer (DVR), the battery
energy storage system (BESS), and the static series voltage regulator
(SSVR). If the application is super-critical and the owner/end user has
deep pockets, you can use a superconducting magnetic energy system (SMES),
with ratings from 2MW to 6MW, costing several million dollars. A more cost-effective approach is the Dynamic Sag Corrector (DSC). It's a
new concept in power conditioning, compensating for voltage sags down to
50% of nominal voltage and interruptions up to 9 cycles (0.15 sec). The DSC
addresses the type of sags prevalent at industrial and commercial
facilities fed from distribution level utility feeders.
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